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15…Let’s Build a Magazine Case

“I am an old man and have known a great many troubles, but most of them never happened.”
Mark Twain…American author and humorist (1835-1910)

This episode is part of the Let’s Build Series

Many of woodworkers receive woodworking magazine subscriptions in the mail each month and as the time goes by these magazines accumulate. These magazines are a great source for reference and also inspiration so it is nice to have them protected and organized so that we can easily access the information. Now, a woodworker can simply purchase a magazine case from the publisher or from a local discount store and be done with it. However, since we are woodworkers why not select the wood of our choice and learn how to make our own wooden magazine case?

This woodworking video shows the woodworking equipment and woodworking techniques used to build a magazine case. The main power tools employed for this process are the table saw, the jointer, open drum sander, and the band saw. The dedicated dado sled for the table saw is featured in this tutorial and is used to cross cut dadoes. This table saw fixture is used for cutting rabbets, tenons, grooves, dadoes, and half-laps and makes production work easy and accurate. The cutting of rabbets are shown in this video.

Ribboned mahogany is selected as the material for the magazine case due to the woods nicely flowing grain as well as its captivating chatoyance. Mahogany machines well, is easy to sand, and it takes a nice finish. Tried and True oil varnish is used with a wipe on application and as a result the finished woodworking project has a warm hand rubbed look.

If you are a woodworking beginner pay attention to the details as shown in the band saw and table saw set-ups as they offer greater control and also greater safety.

The Band Saw Set-up
When ripping stock on the wood band saw there is a tall resaw fence clamped in place. This fence is aligned and set in accordance to the “drift” of the band saw blade. Also, notice that a featherboard keeps the bottom of the stock snug to the fence while the push stick directs the stock through the blade. This assures that the mahogany is tight to the resaw fence and also that one’s fingers and hands are clear of the band saw blade. Take you time and allow the blade to cut at its own pace.

The Table Saw Set-up
Notice the safety accessory used to control the stock as it is pushed through the table saw blade.
A small adjustable featherboard is used in the miter gauge slot in order to keep the stock tight to the table saw fence.
A shop-made featherboard is clamped to the table saw to keep wide stock tight to the fence. In this case an auxiliary board and a clamp is positioned against the featherboard to further control the situation

The Dado Sled Set-up.
The stop block clamped to the fence guarantees that stock is cut to uniform lengths. A quality dado blade set allows for fresh, clean cuts.

Keep in mind that these woodworking basics apply to beginning woodworking projects as well advanced projects.

The Apprentice and The Journeyman University

14…How to Create Dentil Moulding

Dentil mouldings are a distinctive member of the classical moulding family. Often you will see a distinguished building and then when you look up to view the architectural moulding of the cornice you will very often see dentils as one of the cornice members. The same holds true for furniture. Visit a museum that features fine woodworking from the past few hundred years and you are sure to find a furniture piece with a cornice that includes millwork such as dentil moulding.

So, if you were building furniture today and wanted to apply a moulding trim of dentals how would you secure the moulding? Sure, you could purchase some online or perhaps there is a planing mill in the area where it could be purchased. However, what if you could make dentil moulding in your own woodworking shop? The above video tutorial demonstrates how to make decorative dentil moulding for furniture trim. The key to making dentil moulding is having a shop made Dedicated Dado Sled for the table saw

When you have the Dado Sled available you will be finding uses for it in a very short time. The dentil moulding that you see in the video is cherry moulding. It was produced from an off fall ripping of cherry from a previous project. However, if you were to go out and purchase dentil moulding for your woodworking project, what would it cost? Then again, when you decide to create dentil moulding for your own wood project you as a craftsman may find yourself feeling a whole lot better about yourself and the craft of woodworking.

Note: The Dedicated Miter Sled for the Table Saw was used to cut the miter returns for the Dentil moulding.

There is an indexing pin to control equal spacing as the series of dado cuts are made. Also, notice that there is an auxiliary fence with 1/4″ holes at the fence bottom to house the indexing pin. The auxiliary fence has a dado which houses T track on the unseen side of the fence. Two T bolts are in the T track and the bolts extend through drilled holes of the main fence. Two star knobs on the main fence fasten the T bolts thus securing the auxiliary fence in place. The auxiliary fence allows for lateral adjustments which in turn control the spacing of the dado cuts being made when using the indexing pin.


The Apprentice and The Journeyman University

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