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October 23, 2017

How to Make Designs in Wood Inlay

Designs in Wood Inlay

 

Designs in wood inlay - Small Star patternDesigns in wood inlay for this woodworking project are created using specialized band saw methods. As you can see when you watch the YouTube woodworking video, very small pieces of decorative wood are cut on the band saw. Initially, the band saw table is set to 30 degrees and a cross cut sled is added. The 1/4″ hardwood material to be cut is maple and mahogany. A stop block is set to control 1/4″ repetitive cuts on the cross cut sled. (Use a dial caliper to ensure the measurements are dead on.) At this point it is a simple matter of making the cross cuts which will produce elongated wooden diamond segments.

 

How to Work Safe when Making Designs of Wood Inlay on the Band Saw

Designs in wood inlay - Small Star pattern - Band Saw table set at 30 degreesWhile creating designs in wood inlay it is important to play attention to the band saw setup. Make sure that the band saw bearing guide assembly is kept low to limit the band saw blade exposure to your hands. To work safe, take your time and develop a comfortable pace. Simply focus on the quality and accuracy of each and every cut being made.

 

Sanding the Burrs

It is a good idea to place the wood segments in a container to keep them organized. When all the segments are cut it is time to rub them on a 120 grit sanding block to remove any burrs. When all the wooden segments have been sanded it is time to glue up the designs in wood inlay.

 

How to Glue Up Designs in Wood Inlay

Designs in wood inlay - Small Star pattern - Simple clamping systemA disposable glue brush, white glue, rubber bands, wire, and pliers is all that is needed for the glue up. At this point it is a simple matter of brushing glue on the segments and positioning them. (The designs in wood inlay that we are creating is a star pattern.) Our clamping system is pretty basic and we first wrap rubber bands around our glued up segments to allow the glue to set. After the glue sets it is then time to tighten wire around the ends of the each glue up. Then let the glue cure.

When the glue has set we take each of our star patterns to the sanding block to smooth it out and remove any leftover glue. We want a good, flat surface when we set the star patterns on the band saw cross cut sled.

 

Cutting Designs in Wood Inlay on the Band Saw

Designs in wood inlay - Small Star pattern - Band saw cross cut sledNow the fun begins as we  square off an end of each star pattern. Next we choose a scrap block and square off an end and apply double stick tape to that end. Now it is a simple matter of connecting a squared off end of a star pattern to the double stick tape of the stop block. The addition of the scrap block allows for a work safe condition when working with the band saw cross cut sled. In essence our hands will be plenty clear of the band saw blade when cutting our designs in wood inlay veneers.

For the first cut of each star pattern block we will make a trim cut. Then we will square up the end so that the block can be set against the clamped stop block. The stop block is set to make a cut of 3/32″. Now it is simply a matter of slicing small wood veneer sheets. Each of the wood veneer sheets contains star parquetry designs in wood inlay. The use of the wood veneers are open to the woodworker’s imagination. These designs in wood inlay can be used as either inlays or onlays. A woodworker can use these hardwood veneers to adorn many woodworking projects such as custom wood furniture, decorative picture frames, exquisite jewelry boxes, and much, much more.

…Your comments are welcomed…

 

The Apprentice and The Journeyman University

 


Online how to Woodworking Guide – The Apprentice and The Journeyman University

The Apprentice and The Journeyman University

An Online How to Woodworking Guide

Segmented Woodturning - Woodturner - Online how to woodworking Guide- The Apprenticeand The Journeyman UniversityThe Apprentice and The Journeyman University is an Online How To Woodworking Guide  specifically for woodworkers. This ongoing collection of  woodworking videos, articles, and wood projects is for the beginning woodworker as well as the experienced woodworker. The primary goal of sharing this woodworking knowledge base is to pass on experience to those who want to take their woodworking skills to a higher level.

The online how to woodworking guide is set up so that you can easily browse through the various woodworking subjects at a glance.  This offers woodworkers an opportunity learn many new woodworking ideas. These are how to woodworking tips that you can immediately apply in your woodworking shop. So, if you are new to woodworking and have been wanting to learn how to woodwork, take your time and enjoy this knowledge base. If you are an experienced craftsman, here’s an opportunity to share proven woodworking ideas and techniques. If you find value with this online how to woodworking guide, consider The Apprentice and The Journeyman University as a regular source for your online woodworking.

“Simplicity is the ultimate sophistication.”
Leonardo da Vinci 
…Italian painter, sculptor, architect, and engineer…(1452-1519)

Architectural Details…Interior, Frank Lloyd Wright Robie House, Chicago - Frank Lloyd Wright Homes - Online how to Woodworking Guide

Custom Inlay Designs for Arts and Crafts Woodworking

Decorative Door Knockers of Florence, Italy

Decorative Inlay Patterns for Custom Hardwood Inlays

Decorative Woodworking Patterns of Architectural Millwork & Custom Moulding

Fine Woodworking Patterns for the Skilled Woodworker

Frank Lloyd Wright Homes – CarpentryVideo

Front Doors of Florence Italy

Santa Maria del Fiore…Duomo Cathedral of Florence, Italy

Woodworking Ideas & Patterns from Santa Maria del Fiore Duomo

Articles…Segmented woodturning - Wood lathe - new to woodworking - woodworking ideas

Band Saw Woodworking Safety Tips

How Venice Italy was Built on a Foundation of Wood

Miraculous Staircase – Carpentry and WoodworkingVideo

Steve’s Woodworking Shop Tour

The Practice of Woodworking

Wood Veneer Coffee Table by Vincenzo

Woodworking Skills…The Shape of Things to Come

Arts and Crafts…

Gustav Stickley…Father of the American Arts and Crafts MovementVideo

Custom Picture Frame with Hardwood Inlay

Crosscut Sleds…Band Saw Cross Cut Sleds - Bandsaw Crosscut sled - new to woodworking

A French Built Dedicated Miter Sled

Bandsaw Crosscut SledVideo

Building a Dedicated Miter Sled for the tablesawVideo

Dedicated Miter Sled…revisited

Let’s Build a Bandsaw Miter SledVideo

Let’s Build a Dedicated Dado Sled for the Table SawVideo

Let’s Make Picture Frames with the Dedicated Miter SledVideo

SketchUp of the Dedicated Miter Sled for the Tablesaw

Tilting Bandsaw Miter SledVideo

Inspiration…

James Krenov…Legendary Woodworker 1920-2009

Inspiration in Venice, Italy

 Remembering James KrenovVideo

Sam Maloof…woodworking interview…1982Video

Joinery…

Box Joint Fence for the Dado Crosscut SledSplined Mitre Joints - Picture Frame - Joiner - Joinery

Cutting Tenons on a Dado Crosscut SledVideo

How to Make Perfect Miter Joints

Let’s Make Spline Miter JointsVideo

Mastering the Miter JointVideo

The Splined Miter JointVideo

 

 ProjectsKoa Jewelry Box - Veneer - Veneering - wood veneer - wooden jewelry boxes

A Custom Bathroom Wall Cabinet with Raised Panel Doors

A Hand Dovetailed Black Walnut Jewelry Box

A Multidrawer Wall Cabinet for the Workshop

A Woodworking Drill Press Table

Double Bevel Marquetry…a Tulip of Various Woods

How to Make a Picture Frame – Top Woodworking TipsVideo 

Let’s Build a Drill Press TableVideo

Let’s Build a Jewelry Box…Part 1Video

Let’s Build a Jewelry Box…Part 2…Vacuum PressVideo

Let’s Build a Jewelry Box…Part 3Video

Let’s Build a Jewelry Box…Part 4Video

Let’s Build a Jewelry Box…Part 5…WoodturningVideo

Let’s Build a Jewelry Box…Part 6…JoineryVideo

Let’s Build a Magazine CaseVideo

Koa Wood for a Woodworking Project

Techniques…Cutting thin strips - Saw Techniques - Bandsaw Jig - Resaw Band saw

Band Saw Rip Fence made in the ShopVideo

Bandsaw Resawing Method…Article & Video

Creating Picture Frame MouldingVideo

Cutting Thin Strips on the Band SawVideo

Finish Work Methods for an Inlaid Picture FrameArticle & Video

How to adjust for Band Saw Blade DriftVideo

How to Create Dentil MouldingVideo

How to Cut Uniform Thin Strips

Woodworking Tip – The Power of the ShimVideo

Tools…Wooden picture frame - Ulmia Miter Clamps - Miter clamp - Mitre Clamps - Pinch Clamp

A Favorite Tool…The Wixey Digital Angle Gauge

Card Scraper for Wood Inlay Bandings

How to make Poorboy Parallel ClampsVideo

Poorboy Parallel Clamps…questions from a Woodworker

Precision Woodworking Tools…using a Caliper

Sliding Bevel Gauge – Woodworking Layout Tool

The 5 Most Important Power Tools in my Woodworking Shop

Try Anti-Fatigue Mats…your feet will thank you!

Ulmia Miter Clamps and Pinch Clamps

Using Push Sticks for Safe WoodworkingArticle & Video

Zero Clearance Table Saw Inserts

Wood Inlay…Wood Inlay Bandings - How to make Wood Inlays - Making Inlay Banding - Decorative Wood Inlay

A Sicilian Walnut Table with Decorative Wood Inlay Banding

A Step by Step Process…A Banding with Checkers

A Study of Creating Wood Inlay Bandings

Buffard Freres…The 1926 Wood Inlay Banding Catalog

 Buffard Freres wood inlay bandings…1134-1141

Checkered Wood Inlay Bandings

Creating bandings for wood inlayVideo

Creating your own Wood Inlay Bandings…The Secrets Revealed

Hardwood Inlays made in the Woodworking Shop

How to create Barber Pole Wood Inlay Banding

How to Glue Wood Inlay BandingArticle & Video

How to install Wood InlayVideo

How to make Bandings for Wood Inlay…Part 1

How to make Bandings for Wood Inlay…Part 2

How to Make Designs in Wood InlayArticle & Video

How to Make Picture Frames with Wood Inlay

Learn How to Make Wood Inlay BandingsVideo

Let’s Install Wood Inlay BandingsVideo

Making Wood Inlay on the BandsawVideo

Ripping Thin Strips of Wood Inlay on the Band SawVideo

The Art of Wood Inlay BandingArticle

Wolf’s Tooth…a Decorative Wood Inlay Banding

Wolf’s Tooth Banding…a Two for One

Wooden Patterns for ParquetryArticle & Video

Wood Inlay Banding – How to Make Barber Pole BandingVideo

Wood Inlay Banding – How to Make the Square Pattern…Video

Wood Inlay…the Bandings are readyVideo

Wood Inlay…Making a Statement

Wood Patterns for Inlay BandingsArticle & Video

 Woodturning…Salt and Pepper mills - Wood Turning - Woodturning Projects - Wood Lathe - Woodturner

 Creating and Turning Salt and Peppermills

A fascinating woodturning process

Let’s Turn Salt and Pepper MillsVideo

 Wood turning tools used for the Salt and Pepper Mills

 

 …Segmented Wood Turning…Segmented Woodturning - Segmented Bowl Turning - Segmented woodturners - Segmented woodturning videos

 A Salad Bowl set of maple & walnut…part 1

A Salad Bowl set of maple & walnut…part 2

Finishing the Segmented Vase of walnut & mapleVideo

Gluing and Aligning wood rings for Segmented Turnings

Mortising the base of the segmented vaseVideo

9 1/2″ x 12″ Vase…Segmented Woodturning

Organizing the segments and rings

Segmented Vase 9″ x 12″…Mahogany, maple, cherry, & walnut

 Segmented Vase…maple & walnut

Segmented vase of maple, mahogany, and walnut

Segmented Wood Turning…a Cherry and Walnut Bowl

Staved Segmented Woodturning…a Fruit Bowl

The Process of Segmented Woodturning

Turning a Segmented Vase on a Wood Lathe

Woodturning…A Segmented Vase of Walnut and Maple

Woodturning…Dinner Salad Bowls of Mahogany and Walnut

Woodturning… video of the 9″ x 12″ Segmented VaseVideo

Wood Turn a Segmented Knob on a Wood Lathe…Video

Wood Turning…a Segmented Fruit Bowl…part 1Video

 Wood Turning…a Segmented Fruit Bowl…part 2Video

……

Woodworking Power Tools


Wood Inlay Banding – How to Make Barber Pole Banding

Wood Inlay Banding – The Barber Pole Pattern

 

“I saw the angel in the marble and carved until I set him free.”
Michaelangelo…Italian Renaissance Painter, Sculptor, Architect, and Engineer (1475-1564)

Classic Wood Inlay Banding

A classic wood inlay banding pattern is the Barber Pole pattern. The core of the wood inlay banding package has a component of alternating wood tones that is cut on a 45 degree angle and is sandwiched by the top and bottom outer layers. The wood inlay banding pattern has a similarity to the fixture or sign that may be seen at the entrance of a barber’s shop.

 

Learn all about the details of How to create Barber Pole wood inlay banding.

 

Check out the Buffard Freres…The 1926 Wood Inlay Banding Catalog.

 

Video…Tilting Bandsaw Miter Sled

 

Vicenzo, an avid viewer from Palermo, Italy inquired about how to make Barber Pole wood inlay banding after the posting of  Creating your own Wood Inlay Bandings…The Secrets Revealed. At the time my friend Vicenzo requested a video of the techniques used to make wooden inlays of this banding pattern. So, here it is. Enjoy the wood craft of making decorative wood inlay banding!

 

Also, many thanks to the many other Italian woodworkers who are following and enjoying the wood inlay veneer tutorials. Grazie a voi i miei amici italiani. Ecco il rinascimento prossimo.


The Apprentice and The Journeyman University


35…Woodworking Tip – The Power of the Shim

Woodworking Tip – a Simple Shim

 

“Never underestimate the power of a single thought.”
Ender…Friend and Salesman…(1964-)

Woodworking Tip from a Friend

 

A Crosscut Sled, Table Saw and a Paper shim

A Crosscut Sled, Table Saw and a Paper shim

Have you ever tried to remove a small amount of material for a perfect fit? Sometimes it can be a challenge. Here’s a woodworking tip that just might work for you.

There are times that a little woodworking tip can make all the difference in the world for a woodworker. A small idea can be profound in its simplicity and that is the case with this woodworking tip. It was passed on to me during my apprenticeship by a journeyman whom I had the pleasure of working with for a many years. He has been gone a long time now. However, I am grateful to him for sharing this useful woodworking tip and technique. It is often employed while working in the wood shop. See if you agree.

We as woodworking craftsman continually strive to improve of skills. A woodworking tip can come in handy. In this video a lid for a jewelry box is being fit without a tape measure or carpenter’s ruler. See how to make the cut with the aid of a paper shim along with a crosscut sled on the table saw. Watch and you can see how to make the cut done by “sneaking up” on the crosscut to achieve a perfect fit.

 

Note: Tearout of the lid is eliminated by using the zero clearance crosscut sled.

 

The woodworking tip for the video segment is taken from a 6-part video series…Let’s Build a Jewelry Box.

 

Recommended Video… How to make poorboy Parallel Clamps
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The Apprentice and The Journeyman University

 

34…How to adjust for Band Saw Blade Drift

Adjusting for Band Saw Blade Drift

 

“A warrior never worries about his fear.”
Carlos Castaneda…Peuvian-born American anthropologist and author (1925-1998)

Understanding Band Saw Blade Drift

When resawing wood veneers on the band saw it is quite important to take into account the the band saw blade drift. If the adjustment is correctly made for the drift angle a woodworker can rip straight thin strips of veneer that are of a uniform thickness. By making an accurate adjustment to the bandsaw fence one can save plenty of time and material. Better yet, a woodworker can perform with a greater level of confidence. So, learn how to adjust for band saw blade drift.

 

What causes band saw blade drift?

A band saw blade has two sets of teeth. Band saw blade drift occurs because the differences in set and sharpness of the bandsaw teeth from one side of the blade to the other side of the blade.

One theory has it that heat caused by friction can also play a role in band saw blade drift. It is said that the cutting action of the saw teeth creates more heat in the front of the blade than the back of the blade. The front expands more than the back and becomes slightly longer. As a result the blade can warp inward or outward and thus cause the cut to drift.

 

Bevel square used to adjust band saw blade drift

Recently, a number of the viewers of this blog have asked me some great questions concerning the cutting of uniform thin strips of wood veneer on the bandsaw. They wanted to know how to adjust for band saw blade drift. While I have responded to their questions already, I believe this woodworking video will help to further clarify and resolve their concerns. Perhaps, it can make a difference for you also. As you will see, this article will point out an important step of the process regarding making an adjustment for the band saw blade drift. Ripping uniform thin strips of veneer is an easy task once the angle of the drift is understood and accounted for by making a simple adjustment to the fence.

 

Making the adjustment for Band Saw Blade Drfit

 

Band saw auxiliary fence - Band saw blade drift adjustment

(This tutorial on how to adjust for band saw blade drift assumes that the band saw is correctly set-up with a proper tension, the bandsaw blade guides are accurately adjusted, and a good sharp blade is in place.)

 

This woodworking video tutorial shows how the angle of the drift is found. A bevel square is used to duplicate the angle once it is determined. The video also shows how the thin rip fence is set in place by using a wedge at one end of the fence. Spring clamps help to secure the wedged fence angle. (Some band saw fences can be adjusted by loosening the bolts, aligning the fence according to the drift angle, and then re-tightening the bolts.)



A Rockler thin rip jig with a roller bearing is set into the miter gauge slot and is fastened in place by simply turning a star knob. Placement of the bearing is 1/2″ before the band saw blade. The thickness of cut is set to 3/32″ as this is the thickness used in my wood shop when ripping wood inlay bandings. The demonstration clearly shows how to cut stock that is 3/4″ high and stock that is 3″ tall. All veneers that are ripped were within 1/64″ of one another. (In the video the second to last veneer was actually the leftover piece and was not ripped. It was just a bit thicker than the other strips of ripped veneer. However, it was close enough to be included in this batch as it can be run through the open drum sander to attain the desired measurement of 3/32″.)

 

Maple Veneer Thin Strips - Band saw blade drift adjustedConsider the need for adjusting the fence for band saw blade drift as basic maintenance of the band saw. Through repeated usage the blade cuts can again drift as the set of the teeth undergo change. This is normal. However, understanding how to adjust the fence for band saw blade drift is an easy matter. It just takes a few minutes. Acting on this matter will allow you to rip material that is straight. When a thin rip jig is added to the equation you will be able to also make cuts that are of uniform thickness.

 

Note: The blade used for this particular demonstration is a PS Wood Timberwolf bandsaw blade (3/8″ blade with 4 teeth per inch.) However, select a blade according to your needs.

 

Helpful Tips:

1.) Check that the band saw table is set 90 degrees to the blade. Use a combination square or a digital protractor to ensure this angle.

2.) The auxiliary rip fence was simply made with scrap 5/8″ particle board. It is made to the same length and height as the original fence. It’s just a matter of making the cuts, adding a little glue, and using an air-nailer to drive the pins home.

 

Recommended Article: How to Cut Uniform Thin Strips

Recommended Videos:

Ripping Thin Strips of Wood Inlay on the Band Saw

Cutting Thin Strips on the Band Saw

Band Saw Rip Fence made in the Shop

The Apprentice and The Journeyman University


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