Google Your SEO optimized title page contents

February 23, 2017

Box Joint Fence for the Dado Crosscut Sled

What’s the Purpose of the Adjustable Box Joint Fence?

Box Joint Fence - Dado Crosscut Sled for the TablesawThe adjustable box joint fence for the dado crosscut sled allows the woodworker flexibility when he or she is creating wood joinery on the table saw. The box joint fence is simply a woodworking accessory used to assure uniform spacing when making wood joinery such as box joints (finger joints) and evenly spaced dadoes. Also, by employing the adjustable box joint fence on the dado crosscut sled, the woodworker can quickly make the repetitive cuts necessary for creating decorative dentil moulding. The addition of the optional box joint fence enhances a woodworker’s ability to work systematically, accurately, and efficiently while at the same time, working safely. Box Joint Fence - Dado Crosscut Sled for the Tablesaw

How to make the Adjustable Box Joint Fence

The adjustable box joint fence is comprised of (2) 1″ rails of straight grained maple. The rail closest to the woodworker is stationary while the interior rail can slide laterally. This lateral rail has a T-track set in a groove. (The T-track is concealed from view.) The heads of (2) 5/16″ T-bolts are held within the T-Track. Holes are drilled thru the stationary fence so that the T-bolts can extend thru this fence. The threaded T-bolts are then fastened with the black star knobs.To adjust the box joint fence simply loosen the star knobs, adjust the box joint fence left or right so that the peg is aligned from the dado saw kerf the desired amount. Once the star knobs are secured, it is time to make the cuts.Dado Crosscut Sled for the Tablesaw



Adjustable Box Joint Fence - Dado Crosscut Sled for the TablesawIn the photos, you’ll notice a series of 1/4″ holes towards the bottom of the adjustable box joint fence. These are spaced at 1-1/2″. A  peg that is 1/4″ diameter then fits into one of the holes to make for the desired spacing of cuts. This adjust works well for dadoes, finger joint operations, or for creating dentil moulding. (Of course, the dado crosscut sled can also be used to cut other wooden joints such as half laps, rabbets, tongues, and tenons. Simply remove the 1/4″ peg for these woodworking operations.)

What are the Dimensions for the Dado Crosscut Sled?

Dado Crosscut Sled for the TablesawThe dado crosscut sled for the tablesaw is made from 1/2″ Baltic Birch plywood. This particular sled is 18″ x 26″ wide. All 3 fence rails are made from straight grained hard maple that measure 1″ x 5″ x 26″. A 6″ section of a 4 x 4 is fastened where the dado blades exit the sled. This block provides additional safety for the woodworker as it helps to conceal the dado blades from the woodworker’s hands.

Note: The adjustable box joint fence is simply a great accessory for the dado crosscut sled. I highly recommend the basic dado sled as it will help to advance your woodworking skills. Remember, the dado sled offers the woodworker control and precision. These two factors are key ingredients to being able to work with confidence. Once you have built the dado sled, you can simply add the box joint fence as you desire. Let me know how it works out for you.
Adjustable Box Joint Fence - Dado Crosscut Sled for the Tablesaw

Woodworking Power Tools

The Apprentice and The Journeyman University


Online how to Woodworking Guide – The Apprentice and The Journeyman University

The Apprentice and The Journeyman University

An Online How to Woodworking Guide

Segmented Woodturning - Woodturner - Online how to woodworking Guide- The Apprenticeand The Journeyman UniversityThe Apprentice and The Journeyman University is an Online How To Woodworking Guide  specifically for woodworkers. This ongoing collection of  woodworking videos, articles, and wood projects is for the beginning woodworker as well as the experienced woodworker. The primary goal of sharing this woodworking knowledge base is to pass on experience to those who want to take their woodworking skills to a higher level.

The online how to woodworking guide is set up so that you can easily browse through the various woodworking subjects at a glance.  This offers woodworkers an opportunity learn many new woodworking ideas. These are how to woodworking tips that you can immediately apply in your woodworking shop. So, if you are new to woodworking and have been wanting to learn how to woodwork, take your time and enjoy this knowledge base. If you are an experienced craftsman, here’s an opportunity to share proven woodworking ideas and techniques. If you find value with this online how to woodworking guide, consider The Apprentice and The Journeyman University as a regular source for your online woodworking.

“Simplicity is the ultimate sophistication.”
Leonardo da Vinci 
…Italian painter, sculptor, architect, and engineer…(1452-1519)

Architectural Details…Interior, Frank Lloyd Wright Robie House, Chicago - Frank Lloyd Wright Homes - Online how to Woodworking Guide

Custom Inlay Designs for Arts and Crafts Woodworking

Decorative Door Knockers of Florence, Italy

Decorative Inlay Patterns for Custom Hardwood Inlays

Decorative Woodworking Patterns of Architectural Millwork & Custom Moulding

Fine Woodworking Patterns for the Skilled Woodworker

Frank Lloyd Wright Homes – CarpentryVideo

Front Doors of Florence Italy

Santa Maria del Fiore…Duomo Cathedral of Florence, Italy

Woodworking Ideas & Patterns from Santa Maria del Fiore Duomo

Articles…Segmented woodturning - Wood lathe - new to woodworking - woodworking ideas

Band Saw Woodworking Safety Tips

How Venice Italy was Built on a Foundation of Wood

Miraculous Staircase – Carpentry and WoodworkingVideo

Steve’s Woodworking Shop Tour

The Practice of Woodworking

Wood Veneer Coffee Table by Vincenzo

Woodworking Skills…The Shape of Things to Come

Arts and Crafts…

Gustav Stickley…Father of the American Arts and Crafts MovementVideo

Custom Picture Frame with Hardwood Inlay

Crosscut Sleds…Band Saw Cross Cut Sleds - Bandsaw Crosscut sled - new to woodworking

A French Built Dedicated Miter Sled

Bandsaw Crosscut SledVideo

Building a Dedicated Miter Sled for the tablesawVideo

Dedicated Miter Sled…revisited

Let’s Build a Bandsaw Miter SledVideo

Let’s Build a Dedicated Dado Sled for the Table SawVideo

Let’s Make Picture Frames with the Dedicated Miter SledVideo

SketchUp of the Dedicated Miter Sled for the Tablesaw

Tilting Bandsaw Miter SledVideo

Inspiration…

James Krenov…Legendary Woodworker 1920-2009

Inspiration in Venice, Italy

 Remembering James KrenovVideo

Sam Maloof…woodworking interview…1982Video

Joinery…

Box Joint Fence for the Dado Crosscut SledSplined Mitre Joints - Picture Frame - Joiner - Joinery

Cutting Tenons on a Dado Crosscut SledVideo

How to Make Perfect Miter Joints

Let’s Make Spline Miter JointsVideo

Mastering the Miter JointVideo

The Splined Miter JointVideo

 

 ProjectsKoa Jewelry Box - Veneer - Veneering - wood veneer - wooden jewelry boxes

A Custom Bathroom Wall Cabinet with Raised Panel Doors

A Hand Dovetailed Black Walnut Jewelry Box

A Multidrawer Wall Cabinet for the Workshop

A Woodworking Drill Press Table

Double Bevel Marquetry…a Tulip of Various Woods

How to Make a Picture Frame – Top Woodworking TipsVideo 

Let’s Build a Drill Press TableVideo

Let’s Build a Jewelry Box…Part 1Video

Let’s Build a Jewelry Box…Part 2…Vacuum PressVideo

Let’s Build a Jewelry Box…Part 3Video

Let’s Build a Jewelry Box…Part 4Video

Let’s Build a Jewelry Box…Part 5…WoodturningVideo

Let’s Build a Jewelry Box…Part 6…JoineryVideo

Let’s Build a Magazine CaseVideo

Koa Wood for a Woodworking Project

Techniques…Cutting thin strips - Saw Techniques - Bandsaw Jig - Resaw Band saw

Band Saw Rip Fence made in the ShopVideo

Bandsaw Resawing Method…Article & Video

Creating Picture Frame MouldingVideo

Cutting Thin Strips on the Band SawVideo

Finish Work Methods for an Inlaid Picture FrameArticle & Video

How to adjust for Band Saw Blade DriftVideo

How to Create Dentil MouldingVideo

How to Cut Uniform Thin Strips

Woodworking Tip – The Power of the ShimVideo

Tools…Wooden picture frame - Ulmia Miter Clamps - Miter clamp - Mitre Clamps - Pinch Clamp

A Favorite Tool…The Wixey Digital Angle Gauge

Card Scraper for Wood Inlay Bandings

How to make Poorboy Parallel ClampsVideo

Poorboy Parallel Clamps…questions from a Woodworker

Precision Woodworking Tools…using a Caliper

Sliding Bevel Gauge – Woodworking Layout Tool

The 5 Most Important Power Tools in my Woodworking Shop

Try Anti-Fatigue Mats…your feet will thank you!

Ulmia Miter Clamps and Pinch Clamps

Using Push Sticks for Safe WoodworkingArticle & Video

Zero Clearance Table Saw Inserts

Wood Inlay…Wood Inlay Bandings - How to make Wood Inlays - Making Inlay Banding - Decorative Wood Inlay

A Sicilian Walnut Table with Decorative Wood Inlay Banding

A Step by Step Process…A Banding with Checkers

A Study of Creating Wood Inlay Bandings

Buffard Freres…The 1926 Wood Inlay Banding Catalog

 Buffard Freres wood inlay bandings…1134-1141

Checkered Wood Inlay Bandings

Creating bandings for wood inlayVideo

Creating your own Wood Inlay Bandings…The Secrets Revealed

Hardwood Inlays made in the Woodworking Shop

How to create Barber Pole Wood Inlay Banding

How to Glue Wood Inlay BandingArticle & Video

How to install Wood InlayVideo

How to make Bandings for Wood Inlay…Part 1

How to make Bandings for Wood Inlay…Part 2

How to Make Designs in Wood InlayArticle & Video

How to Make Picture Frames with Wood Inlay

Learn How to Make Wood Inlay BandingsVideo

Let’s Install Wood Inlay BandingsVideo

Making Wood Inlay on the BandsawVideo

Ripping Thin Strips of Wood Inlay on the Band SawVideo

The Art of Wood Inlay BandingArticle

Wolf’s Tooth…a Decorative Wood Inlay Banding

Wolf’s Tooth Banding…a Two for One

Wooden Patterns for ParquetryArticle & Video

Wood Inlay Banding – How to Make Barber Pole BandingVideo

Wood Inlay Banding – How to Make the Square Pattern…Video

Wood Inlay…the Bandings are readyVideo

Wood Inlay…Making a Statement

Wood Patterns for Inlay BandingsArticle & Video

 Woodturning…Salt and Pepper mills - Wood Turning - Woodturning Projects - Wood Lathe - Woodturner

 Creating and Turning Salt and Peppermills

A fascinating woodturning process

Let’s Turn Salt and Pepper MillsVideo

 Wood turning tools used for the Salt and Pepper Mills

 

 …Segmented Wood Turning…Segmented Woodturning - Segmented Bowl Turning - Segmented woodturners - Segmented woodturning videos

 A Salad Bowl set of maple & walnut…part 1

A Salad Bowl set of maple & walnut…part 2

Finishing the Segmented Vase of walnut & mapleVideo

Gluing and Aligning wood rings for Segmented Turnings

Mortising the base of the segmented vaseVideo

9 1/2″ x 12″ Vase…Segmented Woodturning

Organizing the segments and rings

Segmented Vase 9″ x 12″…Mahogany, maple, cherry, & walnut

 Segmented Vase…maple & walnut

Segmented vase of maple, mahogany, and walnut

Segmented Wood Turning…a Cherry and Walnut Bowl

Staved Segmented Woodturning…a Fruit Bowl

The Process of Segmented Woodturning

Turning a Segmented Vase on a Wood Lathe

Woodturning…A Segmented Vase of Walnut and Maple

Woodturning…Dinner Salad Bowls of Mahogany and Walnut

Woodturning… video of the 9″ x 12″ Segmented VaseVideo

Wood Turn a Segmented Knob on a Wood Lathe…Video

Wood Turning…a Segmented Fruit Bowl…part 1Video

 Wood Turning…a Segmented Fruit Bowl…part 2Video

……

Woodworking Power Tools


Cutting Tenons on a Dado Crosscut Sled

Cutting tenons on a dado crosscut sled while using the table saw is a very effective way of producing highly accurate tenons safely in a short period of time. The woodworker makes his or her pass with the dado sled in a very controlled manner as the sled runners glide freely back and forth through the miter gauge slots. The craftsman’s hands are clearly away from the path of the dado blades. Also, the material is easily held firmly in place for each and every pass. There is no need to hurry as it it just a matter of enjoying one’s time at their craft while working with complete confidence.

 

Cutting Tenons on a Dado Crosscut Sled

Cutting Tenons on a Dado Crosscut SledWhen cutting tenons on a dado crosscut sled, it is easy to determine where to clamp the stop block in place. Let’s say that the length of the tenon of the tenon needs to be 1-1/4″ long. 1.) Simply measure 1-1/4″ from the furthest dado saw kerf’s edge. Make a pencil mark on the sled. 2.) Align the stop block end with the pencil mark. 3.) Clamp the stop block securely in place.

Obviously, when cutting tenons on a dado crosscut sled, the craftsman needs to take a minute to install the dado blades. Consider this as an investment of your time that will pay you back handsomely in return. When a woodworker has a project with tenons, typically, there are multiple tenons to be cut. So, once the dado blades are installed on the table saw it is just a matter of raising the saw blade height to the desired level of the cut. Now keep in mind that some woods are denser and as a result harder than other wood species. If you are working with a very dense wood, it may be necessary to raise the dado blade incrementally. However, most of the time in my shop I am able to raise the dado blade set to a desired fixed height and then cut the tenons without any further blade height adjustments.

Safety First

Cutting Tenons on a Dado Crosscut Sled and more

Cutting Tenons on a Dado Crosscut Sled and more

Working safely is imperative. It is not an option. In closing, cutting tenons on a dado crosscut sled can be done safely, effectively, and with confidence. Now, as a woodworker you have numerous methods for cutting tenons and it is great to have a variety of techniques at your disposal. However, remember to always place safety as the primary requirement for you decision.

Questions

What is your method for cutting tenons?
What tools do you use to produce tenons?
What questions do you have about cutting tenons on a Dado Crosscut Sled?
…….

Learn how to Build a Dado Crosscut Sled for the tablesaw.

Woodworking Power Tools

Request a Woodcraft Catalog

Request a Rockler Catalog


The Apprentice and The Journeyman University

13…Let’s Build a Dedicated Dado Sled for the Table Saw

This episode is part of the Let’s Build Series

The dedicated dado sled for the table saw is a highly versatile woodworking shop fixture that can expand the woodworking approaches used by many woodworkers. (The woodworking video shows how to make a precision dado sled for the tablesaw.) Dado blades are used on the table saw instead of a typical saw blade and the dado blades are often said to be “stacked.” This term implies that the dado blades, chippers, and shims are combined to create a certain width. For example, a width of a dado may be determined by the thickness of shelves in a bookcase that will fit into the dado. Perhaps you want to create dentil moulding. The dado sled is an excellent choice for repetitive cuts. As you can imagine this shop accessory can be very useful to the cabinet maker, the custom furniture maker, or the typical woodworker as the dado widths can be adjusted up to 13/16″ on this crosscut sled.

Joinery that can be cut with this table saw sled include: slots, dadoes, grooves, half laps joints, rabbets, and finger joints. As mentioned previously, you can even make your own dentil moulding for a cornice with the dado sled. A reference key is set up on the dado sled fence to control the equal spacing of the dentils just as it is done for creating finger joints. The adjustable dado spacing feature is an add on to the basic dado sled, however you will find it very easy to build and quite useful.

Note:
Take incremental passes with the dado blade to increase the depth of cut. How much material you remove at one time will depend upon the density of the material being cut.
A dado set may be purchased as a “stacked dado” set or an adjustable wobble set.
Most dado blades sold today are carbide saw blades.
Dado saw blades can be used in the table saw or radial arm saw.
Dado blades work well on hardwoods, soft woods, and sheet goods. Use the instruction manual that comes with the dado blade set as a guide.
A dado table saw sled is economical to build and is highly effective for production work.
Set the dado sled for zero clearance for safety and to avoid tearout.
(If you have made a wide dado and now want a narrow dado.)To create a fresh zero clearance you can simply layer the the top of the sled’s base with a thin sheet of plywood or mdf. Make sure to firmly attach the new surface to the existing sled with screws or double stick tape.
On the fence directly in front of the operator there is a 4” x 4” block of wood. This is installed as a constant reminder of the spinning blades of the dado blade. The top of the block is elevated far above the blades and can serve as a handle for pushing and pulling the dado sled. Always use caution and think safety first.

The dado set used in the above woodworking video is the Freud SD508 Super Dado 8-inch Stack Dado. The set includes 2 blades, a shim set, 6 chippers, and a protective case. The blades are eight inch, 24-tooth blades for table saws with 5/8″ arbors.


The Apprentice and The Journeyman University

Related Posts with Thumbnails
'http://c.compete.com/bootstrap/'; s.src = t + __compete_code + '/bootstrap.js'; s.type = 'text/javascript'; s.async = 'async'; if (d) { d.appendChild(s); } }());