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May 29, 2017

Archives for February 2013

Diamond Wood Inlay Banding

 Diamond Wood Inlay Banding 

 

Part 2

Shop-made Wood Inlay Banding

 

Diamond wood inlay bandingWood inlay banding with the diamond pattern can be made in the woodworking shop. However, up to now there has been little if any information available on how to make wood inlay banding with the diamond pattern. (You can read all about making diamond wood inlay banding using techniques that I have developed and have written about in a previous article on this blog.) This pattern is very distinctive and can embellish a number of woodworking projects from picture frames, jewelry boxes, to a whole host of furniture pieces. It would work very well as an accent for a table top border. It could also be employed into a number of arts and crafts style pieces. How the diamond wood inlay banding is applied is simply up to the imagination of the woodworker.

 

Wood Inlay Strips of 3/32″

 

Diamond wood inlay banding picture frameWood inlay banding that is created in my shop is made to a uniform thickness of 3/32″. This operation is performed on the band saw. These veneer strips are then glued and inlaid into dadoes that are 1/16″ deep. I prefer to keep 1/32″ of the wood inlay banding above the project’s surface. Once the white glue cures, then the inlay banding can be leveled by scraping and sanding. The woodworker just needs to be careful so not to sand through the veneer.

 

Centering the Banding

 

Diamond wood inlay banding picture frameBe sure to give some thought to the layout of the diamond wood inlay banding prior to adding glue. For example, it is a good idea to center the wood inlay banding on every side of the picture frame. Doing so will give the wood inlay a symmetrical and pleasing appearance.

 

 

 

Watch more YouTube woodworking how to videos online.

…Your comments are welcomed…

The Apprentice and The Journeyman University


Marking & Measuring Tools

Bandsaw Accessories 

Furniture Plans

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Routing Wood with a Router Template

Routing Wood the Easy Way

 

Routing wood with a plunge router and router templateRouting wood for wood inlay requires using a router in a controlled manner. One of the challenges of using a wood router is making sure that the spinning router bit stays within the desired area to be cut. Using a router template is a great way to ensure that the woodworker is able to maintain cutting accuracy. As a result, routing wood with a template can also greatly improve  efficiency and production in the woodworking shop.

 

Making the Router Template

 

Routing wood with a router templateThe woodworking video shows how the router template is easily made by using a scrap of 1/4 inch MDF. The design of the diamond veneer is transferred onto the MDF by taking a sharp pencil and outlining the pattern. Next, a critical measurement is taken into consideration. We measure from the cutting edge of the router bit to the outside edge of the router guide bushing. This measurement is now added to the outline of the diamond that is now on the MDF. This newly created outline is then cut out on the band saw and becomes our actual guide for routing wood. (Cut just shy of the line and clean up the cut with a file.)

 

Routing Wood with the Plunge Router

 

Routing Wood - Bandsawn router template guide.Using double stick tape is an easy way to secure and align the position of the router template. Set the depth of the router bit just shy of the wood veneer to be inlaid. The next step is simply routing wood with a plunge router that has a straight bit. Cut along the outside edge of the template in a counter clockwise direction. Once this outline is cut it is then time to “hog” out all the remaining  wood within the template.

 

Using Chisels for the Final Cleanup

 

Routing wood with a router template - Gluing & clamping.Once we are finished routing wood with the plunge router, it is then time to remove our routing template. The outer points of our diamond pattern need to be further defined. We now take a straightedge and a pencil to outline the points and then proceed by using sharp chisels to clean up the remaining wood. Finally, we can test fit our diamond wood veneer inlay. When we have our perfect fit, we can continue with the glue up and clamping.

 

 

Watch more YouTube woodworking how to videos online.

…Your comments are welcomed…

The Apprentice and The Journeyman University

 


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