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May 29, 2017

Archives for April 2012

Learn how to make Wood Inlay Bandings

Learn how to make Wood Inlay Bandings

 

Wood Inlay Bandings

Learn how to make wood inlay bandingsLearn how to make wood inlay bandings so that you can decorate your woodworking projects. There is something distinctively special about creating something in your woodworking shop with your own hands. For a lot of us, this is one of the main reasons we chose the craft of woodworking. It just feels good to use our learned skills to make something out of wood that is worthwhile. It even feels better when we can create our wood project and  then embellish it with our own shop-made decorative wood inlay bandings. So, let’s go into the details and learn how to make wood inlay bandings.

 “I can accept failure. Everyone fails at something. But, I can’t accept not trying.” …Michael Jordan

Maple, Walnut, Maple Lamination on the Tilted Bandsaw Miter SledWhen we learn how to make wood inlay bandings we find that it can be very beneficial to make wide banding logs. It really takes no more time and effort to make a wider log than a narrower banding log. As a result of creating the wider log, we will have plenty more decorative wood inlay bandings. For example, the inlay banding log shown in this posting will make about 32 lineal feet of decorative wood inlay bandings. This will work very well for a single large woodworking project or it could simply set the theme for related wood projects.

 

Walnut, Maple, Walnut Lamination at the Tilted Band Saw Miter SledTo make our wood inlay bandings on the band saw we need to start out with two lamination patterns. Notice how each lamination mirrors the other lamination. One is walnut, maple, and walnut while the sister lamination is maple, walnut, and maple. Keep in mind, it is critical that the dimensions of one pattern match the other pattern. (We use a dial caliper to ensure accuracy of the measurements.) Essentially, we are using the exact same techniques that we have used when we created “Wolf’s Tooth” wood inlay bandings.

The band saw serves as a safe, efficient, and accurate power tool for slicing our wood segments needed to create the wood inlay bandings. The table of the band saw is  set at 45 degrees  as the shopmade tilted band saw miter sled along with a stop-block is used for a controlled cut of the laminated wood segments.

Note: A general purpose 3/8″ x 4TPI bandsaw blade is being used for cutting banding segments.

Uniformly cut laminated wood segmentsNotice how the two lamination patterns match up and provide a contrast with one another in this photo. With this contrast we are creating a geometric pattern that catches the eye. As one can see, there is an alternating pattern of light and dark wood tones.

 

 

 

Seperate & organize the two lamination patterns.When all the wood segments are cut it is important to separate and organize them. This is critical as we want to make sure we have a uniform pattern free of any stray segments. Also, by laying out the wood segments ahead we have a good idea how long the outer laminations will need to be. (The tape measure in the photo reveals that the banding log will be 30″ long.)

 

 

 

Use a Combination Square to square up the first segment

Blue painter’s tape is used to help align the wood segments during the glue-up. It’s important to square up the first segment with a combination square and you’ll notice that the edges of the segments are also referenced off of the edge of the work table. We want to make sure that we have a good layout of the bottom row of segments before we start applying any glue. When we are satisfied with the layout of the bottom row we can then begin to apply our glue up while laying in the top row of segments.

Note: The bottom segments shown in this photo are the walnut, maple, walnut pattern. The top layer segment pattern is maple, walnut maple.

My preference of glue for for my wood inlay bandings is white glue. I like the fact that white glue gives me more time working time before it sets up. For me this is especially important as my workshop is in the desert where we typically have a low humidity and also can have very high temperatures. I also prefer the thinner viscosity of  white glue to that of yellow glue when working with inlay bandings. For long and wide surfaces, apply the glue from the glue bottle and then use a scrap block as a trowel to distribute the glue. However, acid brushes work very well to spread an even coat of glue onto the individual banding segments.

Gluing & applying the Outer Veneers A contrasting wood is chosen for the outer veneers.  Apply an even coating of glue to both the outer veneer and the surface of the glued up segment package.

 

 

 

 

Blue painter's tape wrapped around the banding package.Note: During this glue-up the outer veneer will have a tendency to slide out of alignment with the segment package. Make sure that both components remain in alignment to one another by wrapping blue painters tape around the total glued-up as shown in the photo.

 

 

 

The Wood Inlay Banding package clamped during glue-upApply a caul to the top of the banding package and evenly distribute firm pressure with the clamps. Then, allow adequate time for the glue to cure.

When the glue of the wood inlay banding log is cured it is then time to remove the clamps and clean up the banding log of any excess glue. Hand scrapers come in very handy for this operation. After the dried glue is completely removed, then joint one edge. Then place the jointed edge against the fence of the table saw or band saw so that the opposite edge of banding log can be ripped and made parallel.


Learn more about making wood inlay bandings.

Ripping Thin Strips of Wood Inlay on the Band SawVideo

Let’s Install Wood Inlay BandingsVideo

Making Wood Inlay on the BandsawVideo

Wolf’s Tooth…a Decorative Wood Inlay Banding

Wolf’s Tooth Banding…a Two for One

The Apprentice and The Journeyman University

Wood Veneer Coffee Table by Vincenzo

Wood Veneer Coffee Table

“Genius is eternal patience.”

Michelangelo Buonarroti (1475 – 1564)…Sculptor, painter, architect, poet, engineer.

Wood veneer coffee table...ash, walnut , olive and chestnut veneers.

This wood veneer coffee table was made and sent to us by an Italian woodworker and craftsman Vincenzo who lives in Sicily. The woods used to create this beautiful piece of furniture are ash, walnut, olive, and chestnut. Vincenzo chose a quality grade plywood as a choice for the substrate to which the veneer was laminated.

 

 

Wood veneer - Parquetry design.

Vincenzo created a terrific design for his wood veneer coffee table. The central feature design is one of simple elegance which includes a defining inlay banding which contains a cross pattern of parquetry.

The shopmade wood veneers are all dimensioned to an even thickness. Typically, this can done by using a power planer and also by using a drum sander.

 

Wood veneer layout - Parquetry patternThe parquetry pattern for the coffee table feature design is first laid out on the plywood substrate. Each wood veneer segment is then precisely fit to match the pencil layout. Notice how the woodworker, Vincenzo uses a dial caliper, sandpaper, and masking tape in this veneering operation. The dial caliper is used to to measure the fit needed. The sandpaper helps to fine tune the joinery. Finally, the masking tape holds the joinery in place.

The entire wood veneer pattern evolves from the center and expands outwardly. The veneer segments of the parquetry pattern is glued in place once a good fit is obtained.

Mitering, gluing, and securing the walnut border.

In this picture we can see how Vincenzo secures the fit of the miter joints for the walnut border as they are being glued. Scrap blocks serve as clamps in this case as finish nails are tacked through the blocks and into the plywood substrate.

 

 

 

Olive wood bordersOlive wood borders are prepared for fitting.

 

 

 

 

 

Precision wood veneer joinery to create a parquetry pattern.


A parquetry pattern is obtained for the featured design. Vincenzo reveals some of the woodworking tools he employs to get excellent fitting joinery. He uses a razor knife and a sharp pencil for marking the wood veneer. Then he uses a Japanese dozuki saw to make the precise cut. Any fine tuning of the fit can then be performed with the sandpaper.

 

The wood banding is fit and glued in place.

The wood tones and grain pattern of the olive wood provides a nice contrast to the walnut. This photo reveals the completed feature design. Again, the woodworker has secured the border during glue-up by tacking finish nails through scrap blocks and into the plywood substrate.

(Notice the grain direction of the contrasting woods that comprise the parquetry pattern.)

 

The completed piece of furniture with bookmatched veneer..This photo shows Vincenzo’s completed design for his coffee table. The furniture piece now includes bookmatched wood veneer, another walnut border, a walnut accent piece at each miter joint, and also a mitered moulding which conceals the edge of the plywood substrate.

Shellac is Vincenzo’s choice for finish and he has buffed it out for a great appearance.

 

The completed coffee table includes curved legs.Notice how the curved legs adds a distinctive and graceful  flair to this well designed table.

Congratulations my friend, Vincenzo for designing and creating this beautiful, wood veneered coffee table for his house. Also, I would like to personally thank Vincenzo for sharing his inspired furniture plan and woodworking techniques with us.

View “A Sicilian Walnut Table with Decorative Wood Inlay Banding” that Vincenzo created.

 


The Apprentice and The Journeyman University

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