Cutting tenons on a dado crosscut sled while using the table saw is a very effective way of producing highly accurate tenons safely in a short period of time. The woodworker makes his or her pass with the dado sled in a very controlled manner as the sled runners glide freely back and forth through the miter gauge slots. The craftsman’s hands are clearly away from the path of the dado blades. Also, the material is easily held firmly in place for each and every pass. There is no need to hurry as it it just a matter of enjoying one’s time at their craft while working with complete confidence.
Cutting Tenons on a Dado Crosscut Sled
When cutting tenons on a dado crosscut sled, it is easy to determine where to clamp the stop block in place. Let’s say that the length of the tenon of the tenon needs to be 1-1/4″ long. 1.) Simply measure 1-1/4″ from the furthest dado saw kerf’s edge. Make a pencil mark on the sled. 2.) Align the stop block end with the pencil mark. 3.) Clamp the stop block securely in place.
Obviously, when cutting tenons on a dado crosscut sled, the craftsman needs to take a minute to install the dado blades. Consider this as an investment of your time that will pay you back handsomely in return. When a woodworker has a project with tenons, typically, there are multiple tenons to be cut. So, once the dado blades are installed on the table saw it is just a matter of raising the saw blade height to the desired level of the cut. Now keep in mind that some woods are denser and as a result harder than other wood species. If you are working with a very dense wood, it may be necessary to raise the dado blade incrementally. However, most of the time in my shop I am able to raise the dado blade set to a desired fixed height and then cut the tenons without any further blade height adjustments.
Working safely is imperative. It is not an option. In closing, cutting tenons on a dado crosscut sled can be done safely, effectively, and with confidence. Now, as a woodworker you have numerous methods for cutting tenons and it is great to have a variety of techniques at your disposal. However, remember to always place safety as the primary requirement for you decision.
What is your method for cutting tenons?
What tools do you use to produce tenons?
What questions do you have about cutting tenons on a Dado Crosscut Sled?
Learn how to Build a Dado Crosscut Sled for the tablesaw.