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October 21, 2014

Tilting Bandsaw Miter Sled

Tilting Bandsaw Miter Sled

 

“And as we let our own light shine, we unconsciously give other people permission to do the same.”
…Nelson Mandela, first black president of South Africa & Nobel Prize recipient .(1918- )

 

The Idea for the Tilting Bandsaw Miter Sled

 

Tilting Band Saw miter sled

Tilting Band Saw miter sled

The idea of the tilting bandsaw miter sled came to me while working on creating a variety of wood inlay banding patterns for various wood projects to be built. Sometimes my choice is to cut inlay segments by using the dedicated miter sled for the table saw and for those operations the table saw technique works just fine. However, my curiosity and imagination has led me to the band saw where my first concern was about the quality of the cut for the inlay segments. It is no longer a concern as this method works very well when cutting miters on flat material. (So far I have been using a 3/8″ band saw blade with 4 teeth per inch. The cut is clean.)

 

Triangle segment cut on tilting band saw miter sled

Triangle segment cut on tilting band saw miter sled

There are some advantages to using the bandsaw over the table saw when cutting wood inlay segments.

1.) Less material is waste due to a narrower saw blade kerf on the band saw.
2.) It is easier and safer to cut smaller material on the band saw than on the table saw.
3.) More wood scrap can be utilized by using the tilting miter sled on the bandsaw.

 

The Accuracy of the Tilting Bandsaw Miter Sled

The tilting bandsaw miter sled is surprisingly accurate and efficient. (I recommend using a digital angle gauge or an Wixey 8 inch digital protractor to correctly adjust the band saw bed to the saw blade.) It can be built out of scrap material and ready to use in the woodworking shop in just 10 minutes. This miter sled works exceptionally well for cutting miters on smaller flat material where safety concerns could arise if the wood was instead cut on the table saw. To build the tilting bandsaw miter sled use the same techniques as featured in the Bandsaw Crosscut Sled article.

 

In the photo triangular segments are being cut to uniform length with the aid of a stop block. Notice how the stop block has a 45 degree angle to match the angle of the segment being cut.

 

 Tilting Bandsaw Miter Sled Setup

 

Side view tilting band saw miter sled

Side view tilting band saw miter sled

Cutting wood inlay segments on the tiliting band saw miter sled

Cutting wood inlay segments on the tiliting band saw miter sled

The bandsaw bearing guide assembly needs to be kept as low as possible for safety reasons. On the operator’s left side the bearing assembly just clears the stop block and the crosscut sled’s fence. The right side of the bearing assembly has more clearance from the sled and as a result there is more exposure to the bandsaw blade. For this reason it is a good idea to have the tilting miter sled long enough to adequately handle a stop block on the left side and long enough to support the flat material on the right side. By designing the tilting miter sled in this manner it allows for a good cutting action and also for a good margin of safety as well.

 

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