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21…Let’s Build a Jewelry Box…Part 4

Earl Nightingale…”You become what you think about.”

This woodworking online episode is part of the Let’s Build Series

Woodworking Tips and Techniques:

1.) Green adhesive tape is used to control the spread of the wood glue.
2.) The MDF is concealed by gluing a rabbeted top onto the veneered side walls.
3.) Paper shims are used against the adjustable stop block on the cross cut sled when trimming the box lid.
4.) The lid is placed directly onto the existing box to mark for cutting its width and length. (no measuring is needed.)
5.) The jewelry box lid is cut for length by using a cross cutting sled for the table saw.
6.) Bevels for the lid are cut with a sliding woodworking jig for the table saw.

In the woodworking shop we continue the building of the jewelry box by preparing to glue the rabbeted top onto the wood veneered side walls. To control the spread of the yellow glue we place green tape next to the area that is to be glued. Once all the adhesive tape is in place we curl the bottom of the tape so it becomes a catch for any possible dripping glue. The next step is to spread the wood glue onto the top of the walls and also onto the bottom side of the Koa rabbeted top. When we have spread the glue we place the top in its place and adjust for the 1/16″ overhang in each direction. For the purpose of clamping we set the oversized lid on top of the jewelry box and then place a few weights on this fine woodworking project.

How to make an accurate fit for the lid.

When the adhesive is set we turn our attention to fitting the lid to the rabbeted top. Here we will place the lid against the rabbets and mark for width and length using a sharp pencil. Next it is time to rip the lid on the table saw and return to the jewelry box for fitting. Since the lid is just a hair wide we take the piece to the jointer to remove a very small amount. Once the width is OK we cut for length at the table saw using the cross cut sled. When we test for length we are a bit long so we head back to the cross cut sled. In this situation we keep the stop block in place. We simply fold a piece of paper over to act as a shim and place it next to the stop block. Then we slide the lid against the shim to make our trim cut. Next, we successfully fit the lid into the rabbets where there is an even margin at all four sides.

Our lid will have beveled sides and ends so we will cut the bevels at the table saw with the aid of a shop made woodworking jig. This table saw accessory fits over the Biesemeyer fence and slides along table saw fence in a controlled manner as there is a convenient handle that forces the jig downwards and forwards. The lid is secured in the jig with a horizontal quick-release toggle clamp. Note: The table saw jig also serves as a tenoning jig.

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